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CAD/CAM, Robotics and Factories of the Future - Proceedings of the 28th International Conference on CARs & FoF 2016

of: Dipak Kumar Mandal, Chanan Singh Syan

Springer-Verlag, 2016

ISBN: 9788132227403 , 831 Pages

Format: PDF, Read online

Copy protection: DRM

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CAD/CAM, Robotics and Factories of the Future - Proceedings of the 28th International Conference on CARs & FoF 2016


 

Preface

6

Acknowledgements

7

Contents

8

About the Conference

16

About the Editors

17

1 Design and Development of a Low Cost Automation Injection Molding Machine of 250 g Capacity Using Microcontroller

18

Abstract

18

1 Introduction

18

2 Embedded System

19

3 Interfacing of Driver Circuit with Microcontroller for PC Based Control

22

4 Manual Control

24

5 Conclusion

28

6 Discussion

28

References

28

2 Design, Development and Testing of a Three Component Lathe Tool Dynamometer Using Resistance Strain Gauges

30

Abstract

30

1 Introduction

30

2 Literature Review

31

2.1 Cutting Force Measurement

31

3 Design and Building of a Resistance Strain Gauge Based Dynamometer for Lathe

32

3.1 Fundamental Design Requirement for Dynamometer

32

3.2 Design Standards and Material of Dynamometer

33

3.3 Determination of Measurements of the Cylindrical Bar

33

4 Materials and Method

34

4.1 Dynamometer

35

4.2 Data Acquisition

35

4.3 Estimating Various Parameters Related to Strain Gauges

35

5 Calibrations

36

5.1 Stationary Correction of the Dynamometer

36

6 Conclusion

37

References

38

3 Study of Laser Transmission Welding Process Using a Volumetric Heat Source Model and Experimental Analysis

39

Abstract

39

1 Introduction

40

2 Development of the Model

41

3 Experimental Validation

43

4 Results of Numerical Analyses

44

5 Experimental Investigation and Parametric Analysis

45

6 Conclusion

47

References

47

4 Comparison of Grinding Performance Under Different Eco-Friendly Environment

49

Abstract

49

1 Introduction

50

2 Experimental Procedure

51

3 Results and Discussion

52

4 Conclusion

55

References

56

5 Design of a Maintenance Optimisation Approach for Offshore Oil and Gas Production Systems

58

Abstract

58

1 Introduction

58

2 Review of Maintenance Optimisation Approaches

59

3 Optimisation Framework Review

61

4 Conclusion and Future Recommendations

64

References

64

6 Investigating the Feasibility of BCI-Based Social Media Interaction

66

Abstract

66

1 Introduction

67

2 BCI Experimental Program

67

2.1 Subject Details

67

2.2 Data Recording

68

2.3 Presentation Paradigm

68

Training Trials

68

Testing Trials

69

2.4 Signal Analysis and Pattern Classification

70

3 Results

70

4 Discussion

71

5 Conclusion

72

References

72

7 Virtual Experiments for Integrated Teaching and Learning of Robot Mechanics Using RoboAnalyzer

73

Abstract

73

1 Introduction

74

2 Overview of RoboAnalyzer

76

3 Issues in Teaching and Learning Robot Mechanics

76

3.1 Limited Access to an Actual Robot

77

3.2 Difficulty to Understand the DH Parameters and Coordinate Transformations

77

3.3 Visualizing Simulations

78

3.4 Advanced Calculations and Programming

79

4 Structured Curriculum in Robotics with Practical and Simulation Sessions

79

4.1 Virtual Experiments for an Introductory Coursework in Robotics

79

4.2 Implementation at IIT Delhi

80

5 Conclusions

81

References

82

8 Fuzzy Based Object Shape Recognition Using Translation, Rotation and Scale Invariant Parameters---An Automatic Approach

83

Abstract

83

1 Introduction

83

2 Proposed Method

84

2.1 Calculation of Object Parameters

85

2.2 Fuzzy Logic Design

86

2.3 Decision Making

86

3 Simulation Results, Comparison and Discussion

87

4 Conclusion

88

References

89

9 Need of Agriculture Hand Tool Design Using Quality and Ergonomics Principles

90

Abstract

90

1 Introduction

90

2 Literature Review

92

3 Framework Development

94

4 Discussion and Conclusion

95

References

96

10 Inverse Dynamics and Feet-Terrain Collision Model for Optimal Distribution of the Contact Forces During Crab Motion of a Hexapod Robot

98

Abstract

98

1 Introduction

99

2 Dynamic Modeling of the Robotic System

100

3 Optimization Criteria for Optimal Distribution of Joint Torques

103

4 Feet-Terrain Interaction Modeling

103

5 Case Study: Robot's Locomotion on Flat Terrain with Wave-Crab Gait (DF = 1/2)

104

6 Conclusion

107

References

107

11 Sensing Human Pulse Bit Using Ionic Polymer Metal Composite (IPMC)

109

Abstract

109

1 Introduction

109

2 Experimental

110

2.1 Fabrication of IPMC Sensor

110

2.2 Sensing Studies Using IPMC Strip

110

3 Results and Discussion

111

4 Conclusion

112

Acknowledgments

112

References

113

12 Order Reduction of Interval SISO Systems Using Least Square Methods with a Linear Shift `a' Obtained by Harmonic Mean

114

Abstract

114

1 Introduction

114

2 Proposed Procedure

115

3 Comparison with Other Existing Methods

119

4 Conclusions

123

References

124

13 Identifying and Updating the Kinematics of KUKA-iiwaR800 in CAD for Accurate Simulation

125

Abstract

125

1 Introduction

126

2 Modeling of Robot

127

2.1 Identifying CAD Model Kinematics

128

2.2 Importing CAD Assembly

128

3 Kinematic Simulation and Validation

130

4 Dynamic Simulation Results Using RA

133

5 Conclusions

135

Acknowledgments

135

References

135

14 Parametric Optimization of Link Lengths of a SCARA Robot for Deburring of Circular Paths

137

Abstract

137

1 Introduction

138

2 Summary of Mathematical Equations Used in the Analyses

140

3 Problem Formulation

141

3.1 Data Used in the Analyses Is as Follows

141

3.2 The Steps Adopted in the Analyses Are as Follows

141

4 Results and Discussions

143

5 Conclusions

145

References

145

15 Integrating Artificial Intelligence and Simulation for Controlling Steady Flow of Fixtures

146

Abstract

146

1 Introduction

146

2 Study Area Description

147

3 Artificial Intelligence and Simulation

148

4 Theoretical Framework

150

5 Conclusions and Suggestions for Future Research

154

References

155

16 Predictions of Hip and Knee Power Consumptions of Patients Having Different Body Heights and Masses During Normal Walking

157

Abstract

157

1 Introduction

157

2 Mathematical Modeling

158

3 Input-Output Modeling by Back-Propagation Neural Network

162

4 Results and Discussion

163

5 Conclusion

164

References

165

17 CFX, Static Structural Analysis of Tractor Exhaust System Based on FEA

166

Abstract

166

1 Introduction

166

2 Establishment of CAD Model

167

3 Materials Mechanical Properties

167

4 FEA Results and Discussion

169

4.1 FEA Results: CFX Pressure Effect

170

4.2 FEA Result: CFX Temperature Effect

173

4.3 FEA Result: CFX Pressure and Temperature Combined Effect

173

5 Conclusion

178

References

179

18 FEA Simulation Based Thermo-mechanical Analysis of Tractor Exhaust Manifold

180

Abstract

180

1 Introduction

180

2 Material Properties

181

3 FEA Simulation

181

4 Computation of Results

183

4.1 Static Structural Analysis

185

5 Modal Analysis

185

6 Conclusion

188

References

188

19 Stress Analysis of a Circuit Breaker Switchgear Mechanism by Using Multi Body Dynamics

189

Abstract

189

1 Introduction

190

2 Analysis Based on Theoretical Equations

191

3 Analysis by Using Multi Body Dynamic Analysis Software Adams

192

4 Results and Discussion

195

5 Conclusions

197

References

199

20 Integration of Fuzzy Logic with Response Surface Methodology for Predicting the Effect of Process Parameters on Build Time and Model Material Volume in FDM Process

200

Abstract

200

1 Introduction

201

2 Materials and Methods

202

2.1 Fused Deposition Modelling

202

2.2 Response Surface Methodology (RSM)

203

2.3 Fuzzy Logic Analysis

203

3 Experiments Conducted

204

4 Results and Discussions

206

4.1 Calculation of Responses

206

4.2 Fuzzy Logic Unit (FLU) for Build Time and Model Material Volume Prediction

206

5 Conclusion and Scope of Future Research

210

References

210

21 A Study on State of the Art Technology of Laminated Object Manufacturing (LOM)

212

Abstract

212

1 Introduction

212

2 Basic Works in LOM Development

214

3 3D Metal Printing Project

218

4 Conclusions

220

References

220

22 Design Analysis and Manufacturing of Device for Rehabilitation of Hand Fingers Based on Illusionary Movements by Tendon Vibrations

222

Abstract

222

1 Introduction

222

2 Design and Modelling

224

2.1 Design Equations

224

Cam Design

224

Circuit Design

225

2.2 Device Modelling

226

3 Simulation and Analysis on the 3D Model

227

3.1 Implementing Solidworks Stress Analysis on Parts of the 3D Model

227

3.2 Determining the Torque of the Motor by Trial and Error

228

3.3 Simulation of Actuator Control Circuits Using Proteus 8

229

4 Hardware Implementation

231

4.1 Circuit Construction

231

4.2 Device Construction

231

5 Results

232

Acknowledgments

232

23 Experimental Investigation of Process Parameters for Build Time Estimation in FDM Process Using RSM Technique

234

Abstract

234

1 Introduction

235

2 Literature Review

235

3 Build Time (BT)

236

4 Experimental Design

237

5 Results

241

6 Conclusions

244

References

245

24 Analysis of Prismatic Springs of Non-circular Coil Shape Using Finite Element Method

247

Abstract

247

1 Introduction

247

2 Deflection Analysis of Prismatic Springs with Non-circular Coil Shape

248

3 CAD Modelling of the Spring and Assembly with Base Plates

251

3.1 Assembly of the Spring with Base Plates

252

4 FEA Analysis of the Spring Assembly Using ANSYS Workbench

252

5 Comparison of Various Springs with a Common Cylindrical Spring

253

References

254

25 TiC, W2C Reinforced Ti-W MMC Coating Developed on Ti-6Al-4V Substrate Through Laser Cladding

256

Abstract

256

1 Introduction

257

2 Experimental Details

258

3 Result and Discussions

260

3.1 Microstructure Analysis

260

4 XRD Analysis

261

5 EDS Analysis

262

6 Micro-Hardness and Wear Performance

263

7 Conclusions

264

References

265

26 Motion Programming of SCORBOT ER-4u Using Fusion of Robot Kinematics and Inertial Sensor

266

Abstract

266

1 Introduction

266

2 Methodology

267

3 Experimentation

272

4 Results and Discussion

273

5 Conclusions

275

References

276

27 Trajectory Tracking Control of Three-Wheeled Omnidirectional Mobile Robot: Adaptive Sliding Mode Approach

277

Abstract

277

1 Introduction

277

2 Kinematic and Dynamic Modeling

278

3 Controller Design

281

4 Simulation Results

283

5 Conclusion

287

References

287

28 Point Mass Models for Dynamic Balancing of Industrial Manipulators Using Genetic Algorithm

289

Abstract

289

1 Introduction

290

2 Point---Mass Models

291

2.1 Seven Point---Mass Octahedron Model

291

2.2 Six Point---Mass Hexahedron Model

292

3 Optimization Problem Formulation

294

3.1 Optimality Criteria

294

3.2 Decision Variables and Constraints

294

4 Genetic Algorithm (GA) Technique

295

5 Application Illustration

296

6 Results and Discussion

296

7 Conclusion

298

References

298

29 Application of the Attractive Ellipsoid Methodology to Robust Control Design of a Class of Switched Systems

300

Abstract

300

1 Introduction

300

2 Problem Formulation and Some Basic Facts

302

3 The Attractive Ellipsoid Method

305

4 Robust Control of Automated Continuous Stirred Tank Reactor

308

5 Concluding Remarks

311

References

312

30 A Three Finger Tendon Driven Robotic Hand Design and Its Kinematics Model

314

Abstract

314

1 Introduction

315

2 Proposed Design of the Tendon Driven Robotic Hand

316

3 Kinematic Model of the Proposed Hand

317

3.1 Forward and Inverse Kinematics Solutions

318

3.2 Joint Space to Tendon Space Mapping

319

4 Illustrative Example: Results and Discussions

320

5 Conclusions

321

References

321

31 An Intelligent Methodology for Assembly Tools Selection and Assembly Sequence Optimisation

323

Abstract

323

1 Introduction

323

2 Proposed Methodology for Assembly Sequence Planning

324

2.1 Knowledge-Based System for Selection of Tools and Grippers

324

2.2 Genetic Algorithm Based Approach for Assembly Sequence Optimisation

326

Selection

327

Crossover

327

Mutation

328

Fitness Function

328

3 Illustrative Example

328

4 Results and Discussions

329

5 Conclusions

331

References

332

32 Alignment Based Inspection Framework for Additive Manufactured Parts

334

Abstract

334

1 Introduction

334

2 Methodology

335

3 Case Study

338

4 Non-Contact Digitization

338

5 Results and Discussion

340

6 Conclusion

342

References

343

33 An Investigation on Slab Milling Operation to Find Out Optimum Cutting Parameters

344

Abstract

344

1 Introduction

345

2 Materials and Methods of Experimentation

346

3 Results and Discussion

346

4 Conclusion

354

References

354

34 Recognition of Force Closed Point Grasp for 2D Object

356

Abstract

356

1 Introduction and Background

356

1.1 Frictionless Grasps on Four Edges

357

2 Proposed Methodology

361

3 Results and Discussions

362

4 Conclusions

363

References

364

35 Developing a GUI for Optimization of Acoustic Enclosure of a Compressor Chamber

365

Abstract

365

1 Introduction

366

2 Theory

367

2.1 Acoustic Enclosure

367

2.2 Parallel Baffle Muffler

368

3 Formulation for the Design of Acoustic Enclosure and Muffler

368

3.1 Design of Acoustic Enclosure

369

3.2 Design of Parallel Baffle Muffler

370

4 Problem Definition

372

4.1 Developing GUI for the Design of Enclosure and Muffler

372

5 Results and Discussions

372

6 Conclusions

375

References

375

36 A Pilot Study of Sustainable Machining Process Design in Indian Process Industry

376

Abstract

376

1 Introduction

376

2 Literature Review

377

2.1 Vegetable Based Cutting Fluid (SMPD1)

377

2.2 Utilization of Cryogenic Machining (SMPD2)

378

2.3 Machining Process Utilisation (SMPD3)

378

2.4 Waste Minimization (SMPD4)

378

2.5 Energy Efficiency During the Process (SMPD5)

379

3 Research Methodology

379

4 Data Collection and Analysis

379

5 Conclusion

381

37 Sagittal Position Analysis of Gait Cycle for a Five Link Biped Robot

383

Abstract

383

1 Introduction

383

2 Trajectory Generation

385

2.1 Science of Walking

385

2.2 Foot Trajectory

385

2.3 Hip Trajectory

387

3 Joint Profile Generation

388

3.1 Joint Trajectory in DSP

388

4 Numerical Example

389

5 Discussion

391

6 Conclusion

392

References

392

38 A Note on Mechanical Feasibility Predicate for Robotic Assembly Sequence Generation

393

Abstract

393

1 Introduction

393

2 Assumptions

394

3 Mechanical Feasibility Representation

395

4 Case Study

397

5 Validation

398

6 Conclusion

398

39 Weld Seam Tracking and Simulation of 3-Axis Robotic Arm for Performing Welding Operation in CAD Environment

401

Abstract

401

1 Introduction

401

2 Analytical Kinematic Models of 3-Axis Manipulator

402

2.1 Forward Kinematic Model

403

2.2 Inverse Kinematic Analysis

405

3 Sewing Technique for Obtaining Seam Path

406

4 Simulation of Welding Operation

407

4.1 Comparison with Previous Work

409

5 Conclusion

410

References

410

40 A Comparative Performance Analysis of Discrete Wavelet Transforms for Denoising of Medical Images

412

Abstract

412

1 Introduction

412

1.1 Discrete Wavelet Transform (DWT)

414

2 Image Denoising

414

2.1 Thresholding

415

3 Performance Analysis

416

4 Experimental Results

416

5 Conclusion

418

41 Deterministic Model for RF Hot Spots Location and Probability Within Empty Rectangular Structures

420

Abstract

420

1 Introduction

420

2 Ionizing Radiation

422

3 Non-ionizing Radiation

423

4 A Deterministic Model for RF Location

424

5 Hot Zone Areas

424

6 Hot Spot Location

425

7 Analysis

426

8 Discussion

427

9 Conclusion

428

References

429

42 Heat Stress in the Workplace: A Case Study of a Cement Manufacturing Facility in Trinidad

430

Abstract

430

1 Introduction

430

2 Literature Review

431

3 Heat Illnesses

432

4 Heat Strain

433

5 Methodology

433

6 Data Collection and Analysis

434

7 Environmental Monitoring

434

8 Characteristics of Participants

435

9 Discussion

436

10 Conclusions

437

43 Modeling and Simulation of a Near Omni-Directional Hexapod Robot

439

Abstract

439

1 Introduction

439

2 Configuration of the System

440

2.1 Kinematics of Legs

442

2.2 Gait

443

3 Simulation and Results

444

4 Conclusions and Future Work

446

References

447

44 Optimization of Vibration of Collecting Plates of Electrostatic Precipitator Through FEA

448

Abstract

448

1 Introduction

448

2 Details of ESP System

449

3 Analysis Methodologies

449

4 Load Calculations

451

5 Result and Discussion

452

6 Conclusion

452

References

452

45 Full Aperture Optical Polishing Process: Overview and Challenges

454

Abstract

454

1 Introduction

455

2 Workpiece-Polisher Interface (WPI)

456

3 Material Removal and Effects of Process Parameters

457

4 Discussion and Conclusion

460

Acknowledgments

461

References

461

46 Stability Analysis of Haptic Virtual Environment Systems for Active Interactions in Surgical Robot Simulators

464

Abstract

464

1 Introduction

464

2 Modeling of HVE Syetm

466

3 Modified Stability Model

467

3.1 Active Operator Without Time Delay

468

3.2 Active Operator with Time Delay

469

4 Simulation Studies

469

4.1 Active Operator Without Time Delay

470

4.2 Active Operator with Time Delay

470

5 Conclusions

472

References

472

47 Synchronized Optimization of Injection Moulding Parameters for Higher Acceptance of Polypropylene Products

474

Abstract

474

1 Introduction

474

2 Machining and Measuring Tabs

475

3 Process Parameters and Responses

476

4 Grey Relational Analysis

477

5 Results and Discussion

478

6 Conclusion

481

References

482

48 Use of Visual Analytics and Durometer in Risk Reduction of Foot Problems in Diabetes

483

Abstract

483

1 Introduction

483

2 Foot Ulcer

484

3 Hardness of Footwear

484

4 Durometer

485

5 Visual Analytics

486

6 Research Objective

487

7 Methodology

488

8 Results and Discussion

488

9 Conclusion

489

References

489

49 On the Complexities in Machining Titanium Alloys

491

Abstract

491

1 Introduction

491

2 Complexities Involved in Machining Titanium Alloys

492

2.1 Discontinuous Chips with Variable Thickness

492

2.2 Thermal Stress

493

2.3 Intense Mechanical Pressure on Tool

494

2.4 Elastic Bouncing Effect

494

2.5 Microstructural Alterations and Residual Stresses

495

2.6 Strong Chemical Affinity

495

2.7 Elevated Temperature Strength with Strain Hardening

496

2.8 Poor Surface Quality and Machining Parameters

496

3 Summary and Research Need

497

50 Modeling, Analysis and Trajectory Planning of a 5 Degree of Freedom Robotic Arm for a Transmission Line Crossing Robot

500

Abstract

500

1 Introduction

501

2 Modeling of the Robotic Arm

503

2.1 Kinematic Modeling

505

2.2 Inverse Kinematic Modeling

506

2.3 Workspace of the Arm

507

2.4 Dynamic Modelling

507

2.5 Trajectory Planning

508

3 Result and Discussion

509

3.1 Workspace Analysis

509

3.2 Dynamic Modeling

509

3.3 Trajectory Planning

511

4 Conclusion

512

References

513

51 Design and Modelling of Dual Faceplate Centrifugal Casting Equipment for Manufacturing of Turbine Bearing

514

Abstract

514

1 Introduction

514

2 Literature Review

515

3 Proposed Design

516

4 Design and Selection of Components

517

4.1 Selection of Motor, Gearbox and Output Shaft

517

4.2 Design of Gear and Pinion

518

4.3 Design of Shaft, Phi 90

519

4.4 Hollow Shaft at Tailstock

520

4.5 Bearing Selection for Shaft, Phi 70

520

4.6 Bearing for Shaft, Phi 90

521

4.7 Bearing for Hollow Shaft

521

4.8 Leadscrew and Gearbox to Rotate Leadscrew

522

4.9 Design of Gear and Pinion for Lead Screw

522

4.10 Halfnut

523

4.11 Bearing for Leadscrew

523

4.12 Integral Flat Slideway

523

5 Conclusion and Future Scope

523

Acknowledgments

524

References

525

52 Design and Control of Tendon Driven Robotic Hand for Prosthesis Applications

526

Abstract

526

1 Introduction

526

2 Mechanical Design and Manufacture of the Robot Hand for Upper Limb Prosthesis

527

3 MATLAB Simulation and Hardware Control Interface

529

4 Conclusion

533

53 Stabilization of Posture of Humanoid Using PID Controller in Gazebo Simulator Using Robot Operating System (ROS)

534

Abstract

534

1 Introduction

534

2 Methodology Adopted

536

3 Experiment/Test Conducted

539

4 Results and Discussion

540

5 Conclusion

541

6 Ongoing Work

542

References

543

54 Robotic Picking of Cylindrical Fuel Pellets from a Boat Using 3D Range Sensor

544

Abstract

544

1 Introduction

545

2 Related Work

545

3 Description of Bin Picking System

546

4 Methodology for Pose Estimation

547

4.1 Building Cylinder with Two Sample Points

547

4.2 RANSAC and O-RANSAC Algorithms

548

5 Results and Discussion

549

6 Conclusion

551

References

552

55 Swachh-Bharat Bot: A Sweeping Robot

553

Abstract

553

1 Introduction

553

2 Swachh-Bharat Bot: Design and Fabrication

554

3 Conclusion and Future Work

557

Acknowledgment

558

References

558

56 Force Sensitive Robotic Gripper

559

Abstract

559

1 Introduction

559

2 Implementation

560

3 The Gripper Design

562

4 The Gripper Control System Hardware

565

5 Conclusion

567

Acknowledgments

568

References

568

57 Electron Beam Melting of Steel Plates: Temperature Measurement Using Thermocouples and Prediction Through Finite Element Analysis

569

Abstract

569

1 Introduction

569

2 Mathematical Formulation

570

3 Experimental Procedure

572

4 Finite Element (FE) Analysis

573

5 Results

576

6 Conclusion and Scope for Future Work

577

References

578

58 Design and Analysis Towards Successful Development of a Tele-Operated Mobile Robot for Underground Coal Mines

579

Abstract

579

1 Introduction

580

2 Design of the Concept Model

581

3 Operation of the System

583

4 Approximate Mathematical Modeling of the Robot

584

5 Kinematic Model

585

6 Dynamic Modeling

586

7 Simulation and Analysis

587

8 Results and Discussions

588

9 Conclusion

589

Acknowledgments

591

References

591

59 Design-of-Experiments (DOE) to Compute the Effect of Chromium Abrasives in Kerosene Oil as Dielectric of EDM of OHNS Die Steel

593

Abstract

593

1 Introduction

594

2 Materials and Equipment

594

3 Experimental Procedure

595

3.1 Design of Experiments

595

3.2 Screening Formula

596

3.3 Analysis of Variance and F-Test

596

3.4 MRR Measurement

597

4 Results and Discussion

597

5 Conclusions

602

References

602

60 CFD Modeling for Slurry Flow Through Bends and Straight Pipe Line

604

Abstract

604

1 Introduction

604

2 Laboratory Setup of Experiment

605

3 Basic of Mathematical Modeling

605

4 Governing Equations for Multiphase Flow in Eulerian Model

607

4.1 Basic Continuity Equation

607

4.2 Basic Momentum Equations

607

5 Criteria of Selection of Suitable Model

607

6 Numerical Solution for Simulation

608

7 CFD Modeling Results

608

8 Conclusions

611

References

612

61 Role and Significance of Visualisation in Product Design at Prototyping Stage

613

Abstract

613

1 Introduction

613

2 New Product Development Phase (NPD)

614

2.1 Geometric Forms

615

2.2 Unity and Order

616

2.3 Physical Properties

616

2.4 Weight & Stability

617

2.5 Visual Balance

617

2.6 Internal Design

617

2.7 Movement

618

3 Scanning Technology for Virtual Product Realization

618

4 Advancement

619

5 Conclusion

623

References

624

62 Positional Analysis of a DC Brushed Encoder Motor Using Ziegler-Nichols Algorithm

625

Abstract

625

1 Introduction

626

2 Block Diagram of the System with the Problem Description

628

3 Hardware Description

629

3.1 Arduino Board

629

3.2 DC Encoder Motor

629

4 System Information with and Without Control Approach

630

4.1 Steady State Analysis

631

4.2 Transient Analysis of the System

631

4.3 MATLAB Simulation for Without Controller, P, PI and PID Controllers

632

4.4 Ziegler-Nichols Algorithm for P, PD and PID Controller

633

4.5 Applying Z-N Algorithm to Without Controller, P Controller, PI and PID Controller

634

5 Results and Discussion

634

6 Conclusion and Future Scope

636

References

637

63 A Hybrid Approach to Motion Planning for Stepping over and Obstacle Avoidance in Humanoids

639

Abstract

639

1 Introduction

639

2 Motion Planning

641

2.1 Stance Leg Trajectory Generation

642

2.2 Swing Leg Trajectory Generation

642

3 Optimum Step Length

643

3.1 Kinematic Modelling

644

3.2 Dynamic Analysis

645

3.3 Power Consumed and Optimum Step Length

645

4 Obstacle

646

4.1 Lateral Shift in Path Planning for Obstacles with an Axis of Revolution

647

4.2 Fuzzy Inference System

648

Rule Base

649

Hybrid Control

649

5 Conclusion and Future Scope

650

References

651

64 Web Based Simulation and Remote Triggered Laboratory for Robots

653

Abstract

653

1 Introduction

653

2 Software Tools Used

655

2.1 Back End Tools Used at Server Side

655

2.2 Front End Tools Used at Client Side

656

3 Requirements for a Typical Robotics Course

656

3.1 Puma 560 & Movemaster RM-501

656

3.2 Forward Kinematics of a 6R Robot Manipulator

657

3.3 Forward Kinematics of a 4R Robot Manipulator

657

3.4 Multi DOF Customized Manipulator

658

3.5 Inverse Kinematics

659

4 System Architecture of Online Simulator and Remote Triggered Lab

660

5 Implementation of Online Simulator and Remote Triggered Lab

661

6 Conclusion

664

References

665

65 Modular Robotic Assistance in Cluttered Environments: A Broad-Spectrum of Industrial Applications

666

Abstract

666

1 Introduction and Background

666

2 Modular-Design and Planning

667

2.1 Parameters Based Modular Architecture

667

2.2 Design Strategy and Assembly Planning

668

3 Multi Layer Approach to Modularity

669

4 Results and Discussion

670

5 Conclusion

673

Acknowledgements

673

References

673

66 A Benchmarking Model for Indian Service Industries

675

Abstract

675

1 Introduction

675

2 Literature

677

3 Benchmarking Classification

677

4 Analytical Network Process (ANP)

678

5 Intensity of Critical Success Factors

679

6 Implementation of Benchmarking Model

680

7 Results and Conclusions

681

References

682

67 Optimal Design of a Production System

683

Abstract

683

1 Introduction

684

2 Optimization Techniques Used

684

2.1 Genetic Algorithm

684

2.2 Simulated Annealing

685

3 Model Formulation

685

3.1 Minimize the Mean Flow Time

685

3.2 Maximize Throughput

686

3.3 Combination of Minimization of Mean Flow Time & Maximization of Throughput

686

4 Result and Discussion

686

4.1 Comparison Between Genetic Algorithm and Simulating Annealing

688

5 Conclusions

689

References

689

68 Modelling and Analysis of a Novel Ancillary Braking System for All Terrain Vehicle

690

Abstract

690

1 Introduction

691

2 Theoretical Consideration

691

3 Experimental

692

3.1 Rotor Modeling and Manufacturing

692

3.2 Brake System Fabrication

692

3.3 Testing

693

4 Results and Discussion

693

4.1 Brake Rotor Analysis

693

4.2 Brake Actuation Mechanism Analysis

696

4.3 Brake Performance Analysis

697

Over Steering

698

Under Steering

698

5 Conclusion

699

Acknowledgments

699

References

699

69 Nonlinear Tracking Control of Parallel Manipulator Dynamics with Intelligent Gain Tuning Scheme

700

Abstract

700

1 Introduction

700

2 Dynamics of Planar Parallel Manipulator

702

3 Design of Controllers

704

3.1 Computed Torque Control

704

3.2 Design of Hybrid Sliding Mode Control

705

3.3 Design of Intelligent Gain Tuning Technique

706

3.4 Stability Analysis

707

4 Simulations

708

4.1 Tracking Control Without External Disturbances

708

4.2 Tracking Control with External Disturbances

709

4.3 Experimental Results

711

5 Conclusions

713

References

713

70 Study of Joining Different Types of Polymers by Friction Stir Welding

715

Abstract

715

1 Introduction

715

2 Literature Review

718

2.1 Methods of Polymer Welding

718

2.2 FSW of Polymer Materials

718

Polyethylene (PE)

718

Polypropylene (PP)

719

Acrylonitrile Butadiene Styrene (ABS)

719

Polyvinyldeneflouride (PVDF)

720

Polyethylene Terephthalate Glycol (PETG)

720

Nylon (Polyamide)

720

Teflon (PTFE)

720

2.3 FSW of Polymers with Aluminium

721

3 Conclusion

721

References

722

71 Single Point Incremental Forming Using Flexible Die

724

Abstract

724

1 Introduction

724

1.1 Incremental Sheet Forming

725

1.2 Geometric Accuracy of Parts

725

2 Methodology

726

3 Experiments Conducted

727

4 Results and Discussions

728

5 Conclusions

731

Acknowledgments

731

References

731

72 Hilbert Curve Based Toolpath for FDM Process

733

Abstract

733

1 Introduction

733

2 Methodology

734

2.1 CAD Model Preparation

735

2.2 Hilbert Curve Generation

735

2.3 Part Fabrication

736

2.4 Implementation of Hilbert Curve on Object

736

2.5 Trimming the Hilbert Curve

737

2.6 CNC-Milling Assisted Fused Deposition System

739

3 Results and Discussions

740

3.1 Validation

740

4 Conclusion

740

Acknowledgments

741

References

741

73 Development of Edge Processing and Drawing Algorithms for a 6 Axis Industrial Robot

742

Abstract

742

1 Introduction

742

2 Literature Survey

743

2.1 System Design

744

Robot Manipulator

744

Flex Pendent

744

IRC 5 Controller

744

End Effectors

745

2.2 System Implementation

745

System Description

745

Problem Definition

745

Lab VIEW

745

Computer Imaging

746

Direct Acquisition Method

746

3 Results and Discussions

747

3.1 Edge Detection

747

3.2 Coordinates Transformation Algorithm

747

3.3 Conclusion and Future Enhancement

749

References

749

74 Experimental Investigation and Fuzzy Modelling of Flatness and Surface Roughness for WCB Material Using Face Milling Operation

750

Abstract

750

1 Introduction

750

2 Experimentation

751

2.1 Work Piece Material

751

2.2 Machine Tool and Cutting Tool

752

2.3 Experimental Procedure

752

2.4 Measuring Techniques

753

3 Development of Fuzzy Logic Model to Predict Flatness and Surface Roughness

753

3.1 Membership Functions of Inputs and Outputs Fuzzy Variables

754

3.2 Fuzzy Rules

754

3.3 Defuzzyfication

755

3.4 Prediction of Flatness and Surface Roughness for WCB Material

756

4 Validation of Developed Fuzzy Logic Model

756

5 Conclusion and Future Scope

757

References

757

75 A Retrospective Investigation of Different Uncertainty of Measurement Estimation Approaches

759

Abstract

759

1 Introduction

759

2 Uncertainty of Measurement

760

3 LPU Method for Uncertainty Evaluation

760

4 Limitations of LPU Approach

762

5 Monte Carlo Method

762

6 Conclusions

764

References

764

76 Design of Automatic Fuel Filling System Using a Mechatronics Approach

765

Abstract

765

1 Introduction

766

1.1 Literature Review

766

1.2 Need

767

2 Design Proposals

767

2.1 Assumptions in the Design

767

2.2 Proposed Designs

768

Proposed Design 1

768

Proposed Design 2

768

Proposed Design 3

769

Proposed Design 4

769

Proposed Design 5

770

3 Measurement of Car and Fuel Box Dimensions

771

4 Conceptual Mechanism and Working

771

4.1 Mounting of Components and Its Function in the System

772

4.2 Working Methodology of Automatic System

773

5 Conclusion and Future Scope

774

References

774

77 A Framework for Evaluation of Environmental Sustainability in Pharmaceutical Industry

776

Abstract

776

1 Introduction

776

2 Methodology

777

3 Results and Discussion

777

3.1 Environmental Metrics in Pharmaceutical Industry

777

3.2 LCA of Pharmaceutical Products

778

3.3 Framework to Evaluate Sustainability of Formulated Pharmaceutical Products

779

4 Conclusion

783

References

783

78 Aero-Structure Interaction for Mechanical Integration of HP Compressor Blades in a Gas Engine Rotor

786

Abstract

786

1 Introduction

786

2 Problem Definition, Objectives and Design Considerations

787

2.1 Problem Definition

787

2.2 Objectives

788

2.3 Design Considerations

788

3 Descriptions of Vibration Characteristics in Rotating Machines

789

3.1 Stress Stiffening

789

3.2 Spin Softening

789

3.3 Mechanical Efficiency

790

3.4 Blade Geometry

790

4 Results and Discussion

794

5 Conclusion

797

References

798

79 Appraisement of Mass Customization Capability Level Using Multi-grade Fuzzy Approach

799

Abstract

799

1 Introduction

800

2 Literature Review

800

2.1 Literature Review on Mass Customization Capability and Its Appraisement

801

2.2 Literature Review on Fuzzy Logic

802

3 Development of Conceptual Model

802

4 Appraisement of MCC Using Fuzzy Logic

804

4.1 Primary Appraisement Calculation

806

4.2 Secondary Appraisement Calculation

806

4.3 Tertiary Appraisement Calculation

807

4.4 Mass Customization Capability Index I = W x R

807

5 Results and Discussions

807

References

807

80 Analysis of Solar Ejector--Jet Refrigeration System Using Eco-Friendly Material R1234yf

809

Abstract

809

1 Introduction

809

2 Materials and Methods

811

3 Analysis

812

4 Results and Discussion

814

5 Conclusion

815

References

815

81 Numerical Investigation of Thermohydraulics Performance in Elliptical Twisted Duct Heat Exchanger

817

Abstract

817

1 Introduction

817

2 Model and Governing Equations

819

3 Numerical Solution and Boundary Conditions

821

4 Result and Discussion

822

5 Conclusion

826

References

827

82 Erratum to: TiC, W2C Reinforced Ti-W MMC Coating Developed on Ti-6Al-4V Substrate Through Laser Cladding

828

Erratum to: Chapter 25 in: D.K. Mandal and C.S. Syan (eds.), CAD/CAM, Robotics and Factoriesof the Future, Lecture Notes in Mechanical Engineering, DOI 10.1007/978-81-322-2740-3_25

828

Author Index

829