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Supply Chain Management with SAP APO™ - Structures, Modelling Approaches and Implementation of SAP SCM™ 2008

of: Jörg Thomas Dickersbach

Springer-Verlag, 2009

ISBN: 9783540929420 , 501 Pages

3. Edition

Format: PDF, Read online

Copy protection: DRM

Windows PC,Mac OSX,Windows PC,Mac OSX geeignet für alle DRM-fähigen eReader Apple iPad, Android Tablet PC's Read Online for: Windows PC,Mac OSX,Linux

Price: 64,19 EUR



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Supply Chain Management with SAP APO™ - Structures, Modelling Approaches and Implementation of SAP SCM™ 2008


 

Preface

5

Contents

7

Part I – Overview

16

1 SCM Projects with SAP APO™

17

1.1 The Supply Chain Management Approach

17

1.2 Supply Chain Management Projects with SAP APO

20

1.3 SAP APOTM Project Management and Peculiarities

21

2 SCM Processes and SAP APO™ Modules

23

3 SAP APOTM Architecture

28

3.1 Technical Building Blocks of SAP APO

28

3.2 Master Data Overview

30

3.3 Model and Version

36

3.4 Planners

37

3.5 Order Categories

38

3.6 Pegging

38

3.7 Data Locking

41

Part II – Demand Planning

43

4 Demand Planning

44

4.1 Demand Planning Overview

44

4.2 Data Structure for Demand Planning

47

4.3 Planning Book, Macros and Interactive Planning

57

4.4 Statistical Forecasting

68

4.5 Promotion Planning

78

4.6 Dependent Demand in Demand Planning

83

4.7 Collaborative Forecasting

86

4.8 Background Planning

88

4.9 Release of the Demand Plan

90

5 Forecast Consumption and Planning Strategies

96

5.1 Make-to-Stock

96

5.2 Make-to-Order

97

5.3 Planning with Final Assembly

98

5.4 Planning Without Final Assembly

100

5.5 Planning for Assembly Groups

102

5.6 Technical Settings for the Requirements Strategies

103

Part III – Order Fulfilment

106

6 Order Fulfilment Overview

107

7 Sales

109

7.1 Sales Order Entry

109

7.2 Availability Check Overview

110

7.3 Master Data and Configuration

114

7.4 Product Availability Check

119

7.5 Allocations

124

7.6 Forecast Check

131

7.7 Rules-Based ATP

132

7.8 Transportation and Shipment Scheduling

142

7.9 Backorder Processing

144

8 Transportation Planning

154

8.1 Transportation Planning Overview

154

8.2 Master Data and Configuration

156

8.3 TP/VS Planning Board

163

8.4 TP/VS Optimisation

165

8.5 Scheduling

168

8.6 Carrier Selection

169

8.7 Collaboration

170

8.8 Release and Transfer to SAP ERP™

171

8.9 Dynamic Route Determination

171

Part IV – Distribution

172

9 Distribution and Supply Chain Planning Overview

173

9.1 Distribution and Supply Chain Planning Scenarios

173

9.2 Applications for Distribution and Supply Chain Planning

175

9.3 Order Cycle for Stock Transfers

179

9.4 Integration of Stock Transfers to SAP ERP™

181

9.5 SNP Planning Book

186

10 Integrated Distribution and Production Planning

190

10.1 Cases for Integrated Planning

190

10.2 SNP Optimiser

191

10.3 Capable-to-Match

200

11 Distribution Planning

214

11.1 Master Data for Distribution Planning

214

11.2 SNP Heuristic

217

11.3 Planned Stock Transfers

217

11.4 Stock in Transit

219

11.5 Storage and Handling Restrictions

220

11.6 Sourcing

222

12 Replenishment

224

12.1 Deployment

224

12.2 Transport Load Builder

234

Part V – Production

240

13 Production Overview

241

13.1 Production Process Overview

241

13.2 Applications for Production Planning

245

13.3 Feasible Plans

256

13.4 Master Data for Production

258

13.5 Dependencies to the SAP ERP™ Configuration

281

14 Rough-Cut Production Planning

283

14.1 Basics of Rough-Cut Production Planning

283

14.2 SNP Heuristic

286

14.3 Capacity Levelling

288

14.4 SNP Optimisation for Production Planning

289

14.5 Capable-to-Match (with SNP Master Data)

291

14.6 Scheduling in SNP

292

14.7 Integration to PP/DS and SAP ERP™

295

15 Detailed Production Planning

301

15.1 Basics of PP/DS

301

15.2 Heuristics for Production Planning

306

15.3 Consumption Based Planning

314

15.4 Material Flow and Service Heuristics

315

15.5 Tools for Visualisation and Interactive Planning

317

15.6 Reporting

322

15.7 Special Processes for Production Planning

325

15.8 Capable-to-Match (with PP/DS Master Data)

328

16 Sales in a Make-to-Order Environment

330

16.1 Process Peculiarities and Overview

330

16.2 Capable-to-Promise

332

16.3 Multi-level ATP

341

17 Detailed Scheduling

345

17.1 Planning Board

345

17.2 Basics of Detailed Scheduling

350

17.3 Scheduling Heuristics

353

17.4 Sequence Dependent Set-up

357

17.5 Sequence Optimisation

360

18 Production Execution

371

18.1 Planned Order Conversion

371

18.2 ATP Check and Batch Selection

373

18.3 Production Order Handling

374

19 Modelling of Special Production Conditions

377

19.1 Alternative Resources

377

19.2 Modelling of Labour

381

19.3 Overlapping Production

382

19.4 Fixed Pegging and Order Network

383

19.5 Push Production

387

Part VI – External Procurement

388

20 Purchasing

389

20.1 Purchasing Overview

389

20.2 Suppliers and Procurement Relationships

393

20.3 Supplier Selection

394

20.4 Scheduling Agreements

396

20.5 Supplier Capacity

399

21 Subcontracting

402

21.1 Subcontracting Process Overview

402

21.2 Modelling of the Production at the Receiving Plant

403

21.3 Modelling of the Production at the Supplier

406

21.4 Subcontracting Process Variants

409

21.5 Subcontracting in SNP

412

Part VII – Cross Process Topics

413

22 Stock and Safety Stock

414

22.1 Stock Types in SAP APO

414

22.2 Safety Stock

415

23 Interchangeability

419

23.1 Interchangeability Overview

419

23.2 Interchangeability in DP

420

23.3 Interchangeability in SNP

421

23.4 Interchangeability in PP/DS

422

23.5 Interchangeability in ATP

424

24 Exception Reporting

425

24.1 Basics of Alert Monitoring

425

24.2 Alert Types

427

24.3 Alert Handling

431

24.4 Alert Calculation in the Background

433

24.5 Supply Chain Cockpit

433

Part VIII – System Integration

435

25 Core Interface

436

25.1 Overview of the Core Interface

436

25.2 Configuration of the Core Interface

436

25.3 Integration Models and Data Transfer

439

25.4 Master Data Integration

443

25.5 Transactional Data Integration

447

25.6 Operational Concept

449

26 Integration to DP

457

26.1 Data Storage in Info Cubes

457

26.2 Data Loading Structures

459

26.3 Data Upload

462

Appendix

465

References

466

Transactions and Reports

475

Index

489